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Funkcje i zastosowania przesiedlanych bezpieczników układów
Resettable chip fuses, also known as PTC (Pozytywny współczynnik temperatury) resettable fuses or PPTC (Polymeric Positive Temperature Coefficient) devices, are circuit protection components that automatically reset after a fault condition is cleared. They protect against overcurrent and over-temperature situations, offering a self-resetting solution that enhances reliability and reduces downtime in various applications.
Resettable chip fuses (Pptc) are overcurrent protection components based on the positive temperature coefficient characteristics of polymers. They have an automatic reset function and are widely used in circuit protection of electronic equipment. Poniżej znajdują się podstawowe punkty:
1. Struktura i zasada pracy
Material Squosition
It is composed of specially treated polymer resins (such as PE polymers) i cząsteczki przewodzące (cząsteczki sadzy lub metalu). W normalnych warunkach, Cząstki przewodzące tworzą ścieżkę o niskiej oporności (0.1-Kilka omów). Protection mechanism
Kiedy nastąpi nadprąd, Efekt termiczny prądu powoduje, że żywica topi się i rozszerza, the conductive network to break, and the resistance suddenly increases to a high-resistance state (up to megohms), limiting the current to microamperes. After the fault is resolved, Cząstki przewodzące chłodzą i kurczą się, na nowo połączyć, and restore the low-resistance state without manual replacement.
Ochrona nad nadmierną prądem:
Resettable fuses limit excessive current flow in a circuit, preventing damage to sensitive components during short circuits or overload conditions.
Over-temperature Protection:
They can also sense and respond to excessive temperatures, tripping to a high-resistance state to prevent overheating and potential damage.
Samozasetowanie:
Unlike traditional fuses, resettable fuses automatically return to their low-resistance state once the fault condition is removed and the temperature or current drops below the trigger point.
2. Key parameters and characteristics
Parameters | Opis |
---|---|
Holding current | Maximum current to maintain non-action (e.g. 0.05-3A for 0805 package) |
Action current | Minimum steady-state current to trigger protection (usually 2 times the holding current) |
Withstand voltage | Typical value 16-60V, the withstand voltage value will decrease at high temperature |
Response time | Overload can be triggered in milliseconds, which is related to the current overload multiple |
3. Typical application scenarios
Elektronika użytkowa:
Widely used in smartphones, laptops, TVs, and other electronic devices to protect against overcurrents and over-temperature issues.
Power Supplies:
Provide reliable protection for power supplies in various devices and systems, preventing damage from short circuits or excessive current draw.
Automotive Electronics:
Used in cars for protecting dashboard electronics, control modules, and entertainment systems from overcurrents.
Telecommunications:
Protects routers, przełączniki, and other communication devices from damage caused by overcurrents, ensuring uninterrupted connectivity.
Industrial Control Systems:
Safeguard electronic control panels, PLCs (Programmable Logic Controllers), and other critical components in industrial settings.
Aerospace and Nuclear Applications:
Provide reliable protection in environments where fuse replacement is difficult or impractical.
Medical Devices:
Can be found in some medical devices, ensuring the safety and reliability of critical medical equipment.
Audio Systems:
Protects loudspeakers, especially tweeters, from damage due to overdriving.
4. Selection considerations
Current matching: The maintenance current should be 1.25 times higher than the maximum operating current of the circuit;
Package selection: Select 0402/0603 and other sizes according to the PCB space, I 1812/2920 packaging is required for high current scenarios;
Environmental adaptability: The current usage needs to be reduced in high temperature environments to avoid false triggering.
5. Technology development trends
Material optimization: New nano-composite materials improve response speed and pressure resistance.
Structural innovation: Na przykład, YAXUN Electronics’ adjustable patch components are suitable for different circuit layouts.
If you need a test standard, you can refer to the 25°C environment to verify the maintenance current (no action for 15 protokół) and action current (trigger within 5 protokół) and other indicators.
Advantages over traditional fuses:
Samozasetowanie:
Eliminates the need for manual fuse replacement, reducing downtime and maintenance costs.
Compact Size:
Resettable fuses are often smaller than traditional fuses, making them easier to integrate into compact electronic devices.
Longer Lifespan:
Capable of withstanding numerous overcurrent events, leading to a longer overall lifespan compared to traditional fuses.
No Arcing:
Resettable fuses do not produce sparks or arcing during a fault, enhancing safety.
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