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Chip fuses are miniaturized circuit protection components that use surface mount technology (SMT). They are mainly divided into two categories: one-time fuse type and self-recovery type. The following is a detailed introduction from the aspects of classification, 工作准则, and application:
Several China-based companies specialize in manufacturing surface mount (SMD) current chip fuses, with Dongguan YAXUN Electronics and FBelec being prominent examples. These companies offer a variety of SMD fuse types, including fast-acting and slow-blow options, and cater to different voltage and current ratings, with some specializing in specific applications like car chargers.
Here’s a more detailed look at some key suppliers:
Dongguan YAXUN Electronics Co., Ltd.:
This company is a major manufacturer of circuit protection components, including SMD fuses, and has a strong focus on the household appliance and automotive industries. They offer various sizes (e.g., 0603, 1032, 1206, 2410, 6125) and types (快速打击, slow blow).
Chip fuses are miniaturized circuit protection components that use surface mount technology (SMT). They are mainly divided into two categories: one-time fuse type and self-recovery type. The following is a detailed introduction from the aspects of classification, 工作准则, and application:
1. Core classification
One-time chip fuse
By size: EIA standard packages such as 0402 (1.0×0.5mm), 0603 (1.6×0.8mm), 和 1206 (3.2×1.6mm).
By fuse characteristics:
Slow fuse type (T/TT mark): suitable for circuits with surge currents such as motors and transformers;
Fast fuse type (F/FF mark): used for precision circuits without surges;
Typical structure: ceramic square tube package, filled with quartz sand arc extinguishing medium, and double-layer electrode design to improve conductive stability.
Resettable Chip Fuse (正温度系数)
芯材: polymer resin and conductive particles are composited, and automatic reset is achieved through temperature sensitivity;
Working process: when overcurrent occurs, the resin expands to block the conductive path, and after the fault is eliminated, the conduction is restored after cooling;
Common sizes: 0805, 1812, 2920, ETC。, maintaining current 0.05-3.0A.
2. Key technical characteristics
Fusing mechanism: follow Joule’s law (Q=I²Rt), the fuse heats up and melts when overcurrent occurs;
Environmental protection process: lead-free welding technology, compliant with RoHS 2.0 standards, lead content <1000ppm;
Performance optimization:
Quartz sand filling shortens the breaking time to 0.1 秒 (在 20 times the rated current);
The self-recovery response speed is inversely proportional to the fault current intensity.
3. Typical application scenarios
消费者电子: mobile phone batteries, USB interface protection (commonly used 0603 packaging);
Industrial equipment: program-controlled switches, patch panel security units;
Automotive电子: vehicle charging circuit overcurrent protection.
4. Selection considerations
The rated current should be more than 1.25 times the working current;
The pulse resistance is weaker than that of glass tube fuses, and the impact of surge current needs to be evaluated;
The self-recovery type is not suitable for scenarios that require complete power-off protection.
Current mainstream manufacturers such as Oxis Electronics have launched improved square chip fuses, which optimize connection reliability through brass square caps and alloy fuses.
Several China-based companies specialize in manufacturing surface mount (SMD) current chip fuses, with Dongguan YAXUN Electronics and FBelec being prominent examples. These companies offer a variety of SMD fuse types, including fast-acting and slow-blow options, and cater to different voltage and current ratings, with some specializing in specific applications like car chargers.
Here’s a more detailed look at some key suppliers:
Dongguan YAXUN Electronics Co., Ltd.:
This company is a major manufacturer of circuit protection components, including SMD fuses, and has a strong focus on the household appliance and automotive industries. They offer various sizes (e.g., 0603, 1032, 1206, 2410, 6125) and types (快速打击, slow blow).
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