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可重复芯片保险丝的功能和应用
可重置的芯片融合, 也称为PTC (正温度系数) 可重置保险丝或PPTC (聚合物阳性温度系数) 设备, 是否清除故障条件后自动重置电路保护组件. 它们可以防止过度和过度的情况, 提供一种自我归化解决方案,可增强可靠性并降低各种应用中的停机时间.
可重置的芯片融合 (正温度系数) are overcurrent protection components based on the positive temperature coefficient characteristics of polymers. They have an automatic reset function and are widely used in circuit protection of electronic equipment. 以下是其核心点:
1. 结构及工作原理
材料成分
It is composed of specially treated polymer resins (such as PE polymers) 和导电颗粒 (炭黑或金属颗粒). 正常情况下, 导电颗粒形成低电阻路径 (0.1-几欧姆). Protection mechanism
发生过电流时, 电流的热效应导致树脂熔化并膨胀, the conductive network to break, and the resistance suddenly increases to a high-resistance state (up to megohms), limiting the current to microamperes. After the fault is resolved, 导电颗粒冷却并收缩, 重新连接, and restore the low-resistance state without manual replacement.
过电流保护:
Resettable fuses limit excessive current flow in a circuit, preventing damage to sensitive components during short circuits or overload conditions.
Over-temperature Protection:
They can also sense and respond to excessive temperatures, tripping to a high-resistance state to prevent overheating and potential damage.
自我分析:
与传统保险丝不同, resettable fuses automatically return to their low-resistance state once the fault condition is removed and the temperature or current drops below the trigger point.
2. Key parameters and characteristics
| 参数 | 描述 |
|---|---|
| Holding current | Maximum current to maintain non-action (例如. 0.05-3A for 0805 package) |
| Action current | Minimum steady-state current to trigger protection (通常 2 times the holding current) |
| Withstand voltage | Typical value 16-60V, the withstand voltage value will decrease at high temperature |
| Response time | Overload can be triggered in milliseconds, which is related to the current overload multiple |
3. 典型的应用程序方案
消费电子产品:
Widely used in smartphones, 笔记本电脑, 电视, and other electronic devices to protect against overcurrents and over-temperature issues.
Power Supplies:
Provide reliable protection for power supplies in various devices and systems, preventing damage from short circuits or excessive current draw.
汽车电子产品:
Used in cars for protecting dashboard electronics, control modules, and entertainment systems from overcurrents.
Telecommunications:
Protects routers, 开关, and other communication devices from damage caused by overcurrents, ensuring uninterrupted connectivity.
Industrial Control Systems:
Safeguard electronic control panels, PLCS (Programmable Logic Controllers), and other critical components in industrial settings.
Aerospace and Nuclear Applications:
Provide reliable protection in environments where fuse replacement is difficult or impractical.
医疗设备:
Can be found in some medical devices, ensuring the safety and reliability of critical medical equipment.
Audio Systems:
Protects loudspeakers, especially tweeters, from damage due to overdriving.
4. 选择注意事项
电流匹配: The maintenance current should be 1.25 times higher than the maximum operating current of the circuit;
Package selection: Select 0402/0603 and other sizes according to the PCB space, 和 1812/2920 packaging is required for high current scenarios;
环境适应性: The current usage needs to be reduced in high temperature environments to avoid false triggering.
5. Technology development trends
Material optimization: New nano-composite materials improve response speed and pressure resistance.
Structural innovation: 例如, YAXUN Electronics’ adjustable patch components are suitable for different circuit layouts.
If you need a test standard, you can refer to the 25°C environment to verify the maintenance current (no action for 15 分钟) and action current (trigger within 5 分钟) and other indicators.
Advantages over traditional fuses:
自我分析:
Eliminates the need for manual fuse replacement, reducing downtime and maintenance costs.
尺寸紧凑:
Resettable fuses are often smaller than traditional fuses, making them easier to integrate into compact electronic devices.
Longer Lifespan:
Capable of withstanding numerous overcurrent events, leading to a longer overall lifespan compared to traditional fuses.
No Arcing:
Resettable fuses do not produce sparks or arcing during a fault, enhancing safety.
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