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塑封片式 PTC 熱敏電阻
塑封片式PTC熱敏電阻是正溫度係數熱敏電阻 (PTC) 採用表面貼裝技術封裝 (貼片式) 包裝. 它們廣泛應用於電路保護, 溫度感測, 和小型化電子設備設計.
塑封片式PTC熱敏電阻是正溫度係數熱敏電阻 (PTC) 採用表面貼裝技術封裝 (貼片式) 包裝. 它們廣泛應用於電路保護, 溫度感測, 和小型化電子設備設計. The following are their key features and selection considerations:
我. Core Features
Temperature Response Mechanism
室溫下, the resistance is low (typically 1-20Ω). When the temperature exceeds the Curie point (例如。, 105℃), the resistance increases stepwise (up to several thousand ohms), providing self-current limiting.
The polymer matrix (PPTC) expands when overcurrent occurs, severing the conductive path and automatically recovering after the fault is resolved.
Packaging Advantages
Encapsulated with epoxy resin, they offer compact dimensions (例如。, 4524 和 2822 packages), making them suitable for high-density PCB layouts.
They are resistant to high temperatures and humidity, meet UL94-V0 flame retardancy standards, and are suitable for lead-free reflow soldering processes. 符合 RoHS 標準
Suitable for lead-free wave soldering and reflow soldering of surface mount technology
Plastic encapsulated chip package, materials meet UL 94 V-0 flame retardancy requirements
Utilizes high-performance thermistor chip for compact size and high performance
Maintains stable performance over a long period of time
寬工作溫度範圍: -40°C to 85°C
二. Selection Parameters
| 參數 | 典型值/範圍 | 描述 |
|---|---|---|
| Zero-Power Resistor | 1-20哦 | Initial resistance affects circuit power consumption |
| 居里溫度 | 75-250℃ | Temperature threshold for triggering protection |
| Maximum Operating Voltage | ≤250V | Must match circuit voltage level |
| Action Time | Milliseconds | Fast response to overcurrent or overtemperature events |
三、. 典型的應用
Electrical instruments;
保安設備;
通訊設備;
家電產品;
汽車電子產品;
Other power products requiring overcurrent, 過電壓, 和浪湧保護
Circuit Protection: For overcurrent protection of USB ports and battery packs.
Temperature Compensation: Linear PTC models (such as the CMZ series) simplify temperature compensation design for precision circuits.
汽車電子產品: Meets wide operating temperature range of -40°C to 200°C.
四號. Technical Comparison
| 類型 | 優點 | 局限性 |
|---|---|---|
| Ceramic PTC | High voltage resistance, high stability | Non-linear resistance-temperature curve |
| Polymer PPTC | Self-recovery, 反應快 | Low withstand voltage (typically ≤60V) |
V. Mainstream Market Models
| 物品
模型規格 |
Zero Power Resistance @ 25°C | 居里溫度 | Operating Current @ 25°C | Non-Operating Current @ 60°C | 最大電流 | 最大電壓 |
|
Rn(Ω) |
Tc(℃) |
它(毫安) |
伊赫(毫安) |
最大電流(A) |
最大電壓(V) |
|
|
SPSMD4032H450R#450 |
45 |
83±7 |
150 |
25 |
* |
450 |
|
SPSMD3225H450R#300 |
45 |
83±7 |
100 |
18 |
* |
300 |
|
SPSMD3225M450R#300 |
45 |
105±7 |
150 |
42 |
0.3 |
300 |
|
SPSMD3225M600R#300 |
60 |
105±7 |
130 |
38 |
0.3 |
300 |
|
SPSMD3225S121R#300 |
120 |
115±7 |
100 |
32 |
0.3 |
300 |
|
SPSMD3225S151R#450 |
150 |
115±7 |
95 |
28 |
0.3 |
450 |
|
SPSMD3225S251R#450 |
250 |
115±7 |
80 |
25 |
0.3 |
450 |
|
SPSMD3225S301R#450 |
300 |
115±7 |
70 |
20 |
0.3 |
450 |
|
SPSMD3225S501R#450 |
500 |
115±7 |
55 |
15 |
0.3 |
450 |
|
SPSMD40325S600R#420 |
60 |
115±7 |
160 |
45 |
0.8 |
420 |
|
SPSMD4032S800R#450 |
80 |
115±7 |
140 |
40 |
0.8 |
450 |
|
SPSMD4032S101R#450 |
100 |
115±7 |
120 |
35 |
0.8 |
450 |
|
SPSMD4032S151R#450 |
150 |
115±7 |
100 |
30 |
0.8 |
450 |
|
SPSMD4032S301R#450 |
300 |
115±7 |
80 |
25 |
0.8 |
450 |
|
SPSMD4032S501R#450 |
500 |
115±7 |
65 |
18 |
0.8 |
450 |
|
SPSMD3225H102R#550 |
1000 |
83±7 |
25 |
5 |
0.1 |
550 |
|
SPSMD3225H152R#650 |
1500 |
83±7 |
25 |
4 |
0.1 |
650 |
|
SPSMD3225H202R#650 |
2000 |
83±7 |
25 |
3 |
0.1 |
650 |
*SPSMD4032H450R#450 和SPSMD3225H450R#300 分别可用于 485 通讯接口保护抗 380交流電 和 220交流電。
JK-EK Series: 4524/2822 包裹, CQC/UL certified, suitable for LEDs and industrial equipment.
CMZL Series: Linear PTC, with controllable resistance-temperature gradient (±2000ppm/°C), suitable for automotive and medical applications.
Plastic-encapsulated chip PTC thermistors balance protection performance and space efficiency through an integrated design, making them an ideal solution for compact electronic devices.
vi. 預防措施
General
To ensure the reliability of chip thermistors in actual use, extreme operating conditions should be considered during the design phase, and a certain margin should be allowed. Operating Environment
環境溫度: -40-125℃
Relative Humidity: ≤95%
Atmospheric Pressure: 86-106 kPa
Vibration Frequency: 10-50 赫茲
Acceleration: 98 米/秒²
Storage
The chip thermistor should be stored in its original packaging. Do not open the packaging for storage.
Original Packaging Storage Conditions: Storage Temperature -25°C to +45°C, Annual Average Relative Humidity ≤75%, Maximum Not Exceeding 95%.
For chip thermistors, avoid contamination of the thermistor terminal surfaces during storage, handling, and processing.
SMD thermistors should be stored in environments that could affect their performance.
Use the chip thermistor within one year of receipt. After this time, recheck the solderability of the electrodes.
Transportation
The thermistor should be protected from dropping and impact during transportation.
It is recommended to wear gloves when handling the thermistor.
For chip thermistors, avoid contamination of the thermistor solder terminals during transportation.
Soldering (where applicable)
Sn96.5Ag3.0Cu0.5 solder paste is recommended.
Insufficient preheating may cause cracks in the thermistor ceramic chip.
The recommended maximum soldering temperature is 255±5°C for 3-6 秒. Excessive soldering temperatures and extended soldering times may damage the thermistor.
Rapid cooling by immersion in solvent is not recommended.
After soldering, it is recommended to completely remove the flux or use a no-clean flux.
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