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The following is a core technical analysis and selection guide for ceramic and glass electric fuses, compiled from authoritative information from multiple sources:
我. Core working principle
Fusing mechanism
Joule heat effect: 當電流過載時, the heat generated by the conductor Q=0.24I2RtQ=0.24I2Rt exceeds the heat dissipation capacity, and the temperature rises to the melting point and melts.
Fusing curve:
1.3 times the rated current: melting time>1 小時
1.6 次: melting time<1 小時
8~10 times: instantaneous melting
Core function
Connected in series in the circuit, it cuts off abnormal current (overload/short circuit) by self-fusing to protect the equipment from burning or fire.
二. Key parameters and classification
1. Current/voltage specifications
Parameters | Definition | Selection rules |
額定電流 (在) | Maximum current value for continuous safe operation | Needs to be slightly larger than the circuit operating current (例如. 25A for a 20A circuit) |
額定電壓 (Un) | The highest voltage that can be safely isolated after the fuse is blown | ≥circuit operating voltage |
2. Classification of fuse characteristics
Type | 反應速度 | Applicable scenarios | Identification |
Fast blow type | Millisecond level | Precision electronic equipment, semiconductor protection | FF(Fast Blow) |
Slow blow type | Second level | Motor start, surge current circuit (such as car lights) | FM(Slow Blow) |
3. Structural type
類型 |
特徵 | 典型的應用 |
Glass tube fuse | Low cost, visible fuse status | Small household appliances, 電源適配器 |
Ceramic tube fuse | High breaking capacity, strong arc extinguishing | 工業設備, electric vehicle battery packs |
貼片保險絲 | 小型化, SMT process | 智慧型手機, laptop motherboards |
Automotive chip fuses | Standardized color coding (such as red 10A, blue 15A) | Vehicle electrical system |
三、. Selection and use points
Current matching
Calculation formula: Rated current ≥ circuit operating current × 1.25 (safety margin reserved).
Avoid replacing low-current models with high-current fuses, otherwise the protection function will be lost.
環境適應性
High temperature environment: select high-temperature resistant ceramic material (>100℃ working conditions).
Vibration scenario: automotive fuses require impact-resistant structures (such as plug-in/bolt fixing).
Fault prevention
Poor contact: Fuse terminals oxidize and cause abnormal fusing, and regular inspection and tightening are required.
Pulse current: Slow-fuse type must be selected for scenarios such as motor starting.
Replacement specification
After fusing, it must be replaced with the same specification, and copper/iron wire short-circuiting is prohibited.
4. Typical failure causes
Fault phenomenon |
Main cause | Solution |
Frequent fuse | Load overload, short circuit or fuse rated current is too small | Check load power, Recalculate selection |
Abnormal heating without fuse | Contact resistance is too large or poor quality fuse | Clean terminals and replace compliant products |
Fuse when powered on | Short circuit in the circuit (such as line damage) | Check short circuit point and replace fuse after repair |
5. Special type expansion
Temperature fuse: responds to overheating rather than overcurrent, used to prevent overheating of electric irons and chargers.
Self-resettable fuse: impedance increases sharply after overcurrent, automatically resets after cooling, suitable for USB port protection.
Note: Fuses must be used in conjunction with circuit breakers, the former protects equipment, and the latter protects lines; high breaking capacity fuses should be used in ultra-high voltage scenarios (>600V).
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