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Functions of Ceramic and Glass Electric Fuses
The fuse element is the part that melts due to excessive current flow in the circuit. The fuse element is made up of materials that have a low melting point and low ohmic losses like tin, lead, and zinc. Filling powder fills the internal space of the fuse body.
The following is a core technical analysis and selection guide for ceramic and glass electric fuses, compiled from authoritative information from multiple sources:
I. Core working principle
Fusing mechanism
Joule heat effect: When the current is overloaded, the heat generated by the conductor Q=0.24I2RtQ=0.24I2Rt exceeds the heat dissipation capacity, and the temperature rises to the melting point and melts.
Fusing curve:
1.3 times the rated current: melting time>1 uur
1.6 keer: melting time<1 uur
8~10 times: instantaneous melting
Core function
Connected in series in the circuit, it cuts off abnormal current (overload/short circuit) by self-fusing to protect the equipment from burning or fire.
II. Key parameters and classification
1. Current/voltage specifications
Parameters | Definition | Selection rules |
Nominale stroom (In) | Maximum current value for continuous safe operation | Needs to be slightly larger than the circuit operating current (bijv. 25A for a 20A circuit) |
Nominale spanning (En) | The highest voltage that can be safely isolated after the fuse is blown | ≥circuit operating voltage |
2. Classification of fuse characteristics
Type | Reactiesnelheid | Applicable scenarios | Identification |
Fast blow type | Millisecond level | Precision electronic equipment, semiconductor protection | FF(Fast Blow) |
Slow blow type | Second level | Motor start, surge current circuit (such as car lights) | FM(Slow Blow) |
3. Structural type
Type |
Functies | Typical applications |
Glass tube fuse | Lage kosten, visible fuse status | Small household appliances, stroomadapters |
Ceramic tube fuse | High breaking capacity, strong arc extinguishing | Industrial equipment, electric vehicle battery packs |
SMD-zekering | Miniaturisatie, SMT process | Mobile phones, laptop motherboards |
Automotive chip fuses | Standardized color coding (such as red 10A, blue 15A) | Vehicle electrical system |
III. Selection and use points
Current matching
Calculation formula: Rated current ≥ circuit operating current × 1.25 (safety margin reserved).
Avoid replacing low-current models with high-current fuses, otherwise the protection function will be lost.
Environmental adaptability
High temperature environment: select high-temperature resistant ceramic material (>100℃ working conditions).
Vibration scenario: automotive fuses require impact-resistant structures (such as plug-in/bolt fixing).
Fault prevention
Poor contact: Fuse terminals oxidize and cause abnormal fusing, and regular inspection and tightening are required.
Pulse current: Slow-fuse type must be selected for scenarios such as motor starting.
Replacement specification
After fusing, it must be replaced with the same specification, and copper/iron wire short-circuiting is prohibited.
4. Typical failure causes
Fault phenomenon |
Main cause | Solution |
Frequent fuse | Load overload, short circuit or fuse rated current is too small | Check load power, Recalculate selection |
Abnormal heating without fuse | Contact resistance is too large or poor quality fuse | Clean terminals and replace compliant products |
Fuse when powered on | Short circuit in the circuit (such as line damage) | Check short circuit point and replace fuse after repair |
5. Special type expansion
Temperature fuse: responds to overheating rather than overcurrent, used to prevent overheating of electric irons and chargers.
Self-resettable fuse: impedance increases sharply after overcurrent, automatically resets after cooling, suitable for USB port protection.
Note: Fuses must be used in conjunction with circuit breakers, the former protects equipment, and the latter protects lines; high breaking capacity fuses should be used in ultra-high voltage scenarios (>600V).
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