Application and Selection of Power Thermistors

What is a power thermistor? A power thermistor, also known as a power NTC or inrush current limiter, is a component designed to suppress inrush currents in electrical circuits. It utilizes the self-heating characteristic of a Negative Temperature Coefficient (NTC) thermistor to limit the high currents that can surge when a circuit is turned on.

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Power thermistor (mainly negative temperature coefficient NTC type) is a key component for suppressing surge current in electronic circuits. Its main parameters, selection points and application scenarios are as follows:
én. Core functions and principles
‌Surge current suppression‌
At the moment of power startup, the NTC resistance value connected in series in the input circuit is high, which can limit the peak current; after power is turned on, the resistance drops rapidly due to heat (power consumption can be ignored), ensuring the stable operation of subsequent circuits.
‌Negative temperature characteristics‌
The resistance value decreases exponentially with increasing temperature: R(T)=R0⋅eB⋅(1T−1T0)R(T)=R0​⋅eB⋅(T1​−T0​1​) (R0R0​ is the resistance value at 25℃, BB is the material constant).

NTC High Power Thermistor MF72

NTC High Power Thermistor MF72

NTC thermistor power type 10D, 5D, 8D negative temperature coefficient thermistor

NTC thermistor power type 10D, 5D, 8D negative temperature coefficient thermistor

How to Use NTC Thermistors for Inrush Current Limiting

How to Use NTC Thermistors for Inrush Current Limiting

How it Works:
High Initial Resistance:
When power is first applied, a power thermistor has a high resistance, which limits the initial inrush current.

Self-Heating:
As the current flows through the thermistor, it generates heat, causing its resistance to decrease.

Resistance Decrease:
The reduction in resistance allows the circuit to draw the necessary operating current without the initial surge.

Előnyök:
Protects Equipment:
By limiting the inrush current, power thermostats prevent damage to sensitive components and equipment.

Reduces Power Loss:
The resistance decrease through self-heating reduces power loss compared to using a fixed resistor.

Energy Savings:
Lowering power loss can lead to energy savings in applications like switching power supplies and other electrical devices.

II.. Key parameters and selection points

Paraméterek Definition and selection significance Typical value/range
‌Rated zero power resistance (R25) The nominal resistance at 5°C determines the initial surge suppression capability. Calculation formula: R25≈U2⋅IsurgeR25≈2⋅IsurgeU (UU is the input voltage, IsurgeIsurge is the surge current) Commonly used 2.5Ω, 5Ó, 10Ω±(15-30)%
Maximum steady-state current The current that can be sustained for a long time at 25℃, needs to be greater than the circuit working current Depending on the model 0.5A~tens of amperes
Residual resistance The minimum resistance value at high temperature (such as 100℃), affecting the normal power consumption of the circuit About 1/10~1/20 of R25
B érték Material constant (measured at 25℃~50℃), determines the slope of the resistance-temperature curve; high B value responds quickly but has high cost 2000K~6000K
Thermal time constant Response speed index, patch type (such as SMD) can reach seconds Glass seal/enameled wire type about 10~60 seconds

Note‌: Example of model identification ‌MF72-10D-9‌:
10: R25=10Ω.
‌D‌: Disc package
9: 9mm átmérőjű;

III. Typical application scenarios
‌Power supply equipment‌: Input surge suppression of switching power supply, UPS, adapter;
‌Lighting system‌: Anti-shock protection of LED driver, ballast, lighting distribution box;
‌Industrial equipment‌: Motor start, industrial power supply, medical instrument;
‌Household appliances‌: Air conditioner, refrigerator compressor start protection;

IV. Selection and avoidance guide

‌Current matching‌
The maximum steady-state current needs to be greater than 1.5 times the actual working current to avoid continuous heating and failure.
‌Heat dissipation design‌
In high-power scenarios, sufficient spacing or auxiliary heat dissipation is required to prevent excessive temperature rise from causing insufficient residual resistance.
‌Extreme temperature‌
The operating temperature range is generally -55℃~+125℃. Glass-sealed models (resistant to 150℃) are preferred in high-temperature environments.

V. Package and performance comparison

Package type
Előnyök Applicable scenarios‌
Epoxy resin Olcsó költség, good waterproofness Home appliances, ordinary power supplies
Glass package High temperature resistance (>150℃), gyors reagálás Industrial equipment, automotive electronics
Surface mount type (SMD) Kis méret, suitable for high-density PCB Compact power module

Tip‌: Be cautious in frequent switching scenariosNTC may lose surge suppression capability when insufficient cooling is insufficient. Ebben az időben, a parallel relay bypass can be connected.

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